TOA Décor Stone

TOA Décor Stone is the mixture composed of many small granules with different sizes, shapes and colors dispersed in acrylic emulsion in order to create the surfaces with different patterns similar to natural stone.

Outstanding characteristics:

- The product was designed appropriately to apply by spray gun

- High weather resistance

- Easily vapor-permeable film

- Long lasting color

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Intended use:

TOA Décor Stone is suitable for exterior and interior use on cement, concrete, mortar, wood. It is especially used for areas like high buildings, commercial complexes, etc. where stone effect patterns need to have.

Technical Data

  • Components: Binder, stone particles, additives & water
  • Color: Refer to catalogue
  • Solids by volume (%): 65 ± 5
  • Theoretical coverage: 2.5 – 3.1 kg/m². Actual surface coverage will depend on surface irregularities, mixing, application condition method, technique and thickness of the pattern; as well as the structure and dimensions of the object to be coated.
  • Dry film thickness: approx. 2 mm
  • Volatile Organic Compound (VOCs): ≤ 50 g/L
  • The drying time, Relative Humidity (RH) 50%:
  • - Substrate temperature: 25°C - 30°C
  • - Surface (touch) dry: 3h-4h
  • - Hard dry: 7 days
  • - Painting interval, minimum: 6h-12h
  • - Painting topcoat: 24h-48h. The actual drying time and painting interval time may be longer or shorter, depending on the ambient temperature, film thickness, ventilation, humidity, number of paint coatings, etc.

Construction methods

  • Application tools: Spray gun “hopper”
  • Dilution: The paint is ready to use after proper stirring until homogeneous. If thinning is required, clean water may be added up to a maximum of 5%.

Construction Guide

SURFACE PREPARATION

New surface

Let the concrete, cement plaster and mortar must be cured at least 28 days in ambient condition (average temperature is 25°C -30°C, relative humidity <75%), the surface moisture is not exceed 16% (specialized measuring testing equipment). pH value is about 6-9.

Remove all dust, grease, wax, laitance, chalking and others contamination from the surface by specialized machine as: grinding, sanding, vacuum cleaner, high pressure water jet and proper cleanness.

Old surface

Remove all dust, fungus, algae, loose old paint or others contamination from the surface by specialized machine as: grinding, sanding, vacuum cleaner, high pressure water jet and proper cleanness.

Then, treat the areas attacked by fungus, algae with proper chemicals.

Wash the surface if required, let it fully dry, the substrate moisture must be lower than 16% (specialized measuring testing equipment).

Repair the damaged area. Cracks bigger than 0.1mm must be fixed and make smooth by plasters.

The surface must be hard, firm before application.

APPLICATION

Reference application:

1. Use a high pressure "hopper" spray gun, spray a thin layer spread over the entire surface at the rate of approx. 2.0 kg/m2. Application area should be divided into several appropriate small areas to avoid difference in the finished patterns

2. Then reduce the pressure and spray a thin layer to create arbitrary patterns at the rate of approx. 1.0 kg/m2. Specialized tools such as trowel, etc. could be used to create special patterns.

3. Allow the paint film to dry for at least 24 -48 hours before spraying with TOA DECOR CLEARCOAT

Recommended paint system

Primer: 1 coat TOA Decor Penetrating primer 


Texture coat: 1 - 2 coats TOA Décor Stone


Topcoat: 2 coats TOA Décor Clearcoat

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